The Electrovert® VectraES™ wave soldering machine is designed for low-to-medium mass board assemblies in a high volume production soldering environment that requires fast changeover, process flexibility, and system reliability.
Check out Electroverts New Option!
Auto Exit Wing a new feature for the Electrovert Wave Soldering machines that provides automated adjustment of the laminar wave flow to match the board velocity. To fully optimize the flow dynamics of the laminar wave, the velocity of the PCB needs to equal the flow of the solder over the weir of the exit wing. When the wave flow is fully optimized, the PCB ‘peels’ away from the solder which minimizes the opportunity for bridging defects to occur.
Auto Exit Wing – Brochure
As the complexity of board assemblies continues to increase, board manufactures are looking for the best solution in a wave soldering system. The solution must meet their soldering expectations for today and far into the future.
The VectraES with it’s extensive list of features utilize technologies that provide complete process flexibility and process control.
As the complexity of board assemblies continues to increase, board manufactures are looking for the best solution in a wave soldering system. The solution must meet their soldering expectations for today as well as for the future.
The robust conveyor is designed to handle the weight of thick boards and pallets; and automatic lead clearance adjustment is standard. A soldering process width of 457 mm (18 inches) is standard while a process width of 508 mm (20 inches) is optional.
The cast iron solder pot and its components are resistant to the corrosive nature of lead-free solders, and are capable of withstanding temperatures of 302° C (576° F). All components that come into contact with the solder are titanium as standard. Features such as our Quick Change solder pot provide the flexibility to easily change alloys in a safe and timely manner.
Electrovert’s software and operation controls were designed with user interface in mind. The Windows® operating system is multi-functional and easy to use. The 3D GUI provides the user a real-time view of the complete machine modules, operation, and product being soldered. All Electrovert systems have a customizable quick view screen that allows engineers and operators to view critical machine parameters that are important to the process or application.
The Electra is capable of up to 2.4 meters (8 feet) of bottom side preheat and up to 1.8 meters (6 feet) of topside preheat. Multiple forms of preheat are offered for complete process flexibility; these include IsoThermal™ forced convection, fast response IR, and Infrared radiant. All preheat modules are ‘plug and play’, allowing preheat configurations to be located in any position, location, and 100% interchangeable.
Proven performance and reliability are hallmarks of Electrovert. Electrovert holds the industry reputation as having the most reliable wave soldering systems that last the longest when compared to other makes. Board assemblers know the value in owning an Electrovert wave soldering system.
Electrovert’s UltraFill™ 4.0 and Chip 4.0 solder nozzles are designed to provide maximum top-side hole fill, provide the best hole fill quality, improve first pass yields, reduce dross , and promote easy maintenance. UltraFill 4.0 nozzle are ideal for soldering thick, high thermal mass circuit boards.
Automation, defect reduction, repeatability, MES information management and simplified operation continue to be market drivers across all aspects of board assembly manufacturing. Electrovert’s patented Auto Exit Wing feature provides the level of automation that allows an automated adjustment of the laminar wave flow to match the board velocity for reduced defects. The recipe-controlled set-point ensures the wave dynamics are automatically adjusted ensuring wave flow dynamics are optimized for each PCB type and application.
Auto Exit Wing (English) – Brochure
Auto Exit Wing (Chinese) – Brochure
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ExactaWave is a patented, high-reliability sensor with closed-loop feedback designed to control the solder wave height relative to the board. Its ability withstand temperatures up to 300° (573°F) makes it perfectly suited for precision soldering applications.
The ExactaWave system compensates for changes in solder level, dross accumulation and set-up changes made during maintenance. Thus, a set-point entered in a recipe always produces the same result. The ExactaWave’s seamless integration into the soldering machine’s software also allows it to operate in standby mode and is a parameter that can be data logged with trending capability.
Electrovert’s flux flow monitor is intended for applications that flux flow verification is critical to the wave soldering process. The feature provides an accurate method of verifying repeatability of the flux flow rate and flux volume on a board-to-board basis. The flux flow monitor uses an innovative non-contact type sensor. This approach allows the feature to be compatible across a broad range of flux types and spray technologies.
Flux Flow Monitor Features:
Flux Flow Monitor – Brochure
As the complexity of board assemblies continues to increase, fluxing quality has become more of a focus to ensure soldering quality. Electrovert offers the best fluxing technologies available in the marketplace. The ServoJet fluxing system provides the ultimate in precision deposition and hole penetration (OA version available for aggressive flux applications) while ServoSonic™ and ServoSpray™ fluxing systems are available for ultrasonic and value-based solutions.
Electrovert’s full nitrogen tunnel feature includes all the same features and benefits of the short tunnel plus a fully inerted preheat section. The innovative approach to inerting the preheat section allows for forced convection preheat in preheat location #1 (closest to solder) and in both upper/lower positions.
Benefits of the nitrogen tunnel include:
Electrovert’s quick change solder pot allows the use of two or more alloys with easy change-over of interchangeable solder pots. This feature is designed for safety, beginning with a robust cart that includes locking devices and safety bars to secure the pot. The quick-change electrical and nitrogen utilities simplify change-over while the warming station (included) significantly reduces changeover time.
Quick-change pot benefits include:
The ServoJet system ensures thorough flux penetration by utilizing concentric air atomization. It offers a programmable method of applying flux that results in consistent flux deposition and reduced flux usage. The ServoJet utilizes air atomized multiple jet technology that is 100% integrated into the wave soldering system software. [servojet]
High end fluxer capabilities include:
ServoJet benefits include:
ServoSpray provides an ideal balance between system performance, functionality and low cost of ownership. ServoSpray has the ability to spray in one or both directions, includes self-clean capability, and features a pressure tank flux supply system. ServoSpray utilizes atomized air delivery technology and is 100% integrated into the wave solder machine software.
ServoSpray benefits include:
The ServoSonic is a reciprocating ultrasonic atomizing spray fluxing system. It consists of an ultrasonic atomized spray nozzle and air impact nozzle with an automatic self-cleaning function. The titanium nozzle and horn assemblies make the ServoSonic an ideal solution for high solids and aggressive water soluble fluxes.
The ServoSonic benefits include:
Electrovert’s nitrogen tunnel utilizes patented technology that inerts at the solder wave area only. This efficient approach maintains a very low oxygen environment of <50 ppm which is ideal for increased wetting effects and a significant reduction of dross.
Benefits of the nitrogen tunnel include:
The patented UltraFill 4.0 solder nozzle is an ideal solution for lead-free soldering. The UltraFill 4.0 nozzle is 40% wider than traditional tin-lead nozzle to increase contact time. The nozzle placement reduces the temperature drop between nozzles and improves hole fill. UltraFill allows either air or nitrogen operation through the same design without switching nozzles. Nitrogen or air operation can be selected through the desired recipe, without the need to change nozzles (also available with the rotary chip nozzle).
Electrovert’s Electra, VectraElite, and VectraES2 offer a wide range of features and capabilities that increase the value of the wave solder process. The value is achieved through reliability, features that provide process flexibility, maximize process control, and ultimately save time and money.
Value-based features include:
